Customized API618 Piston Positive Displacement Reciprocating Diaphragm Membrane Gas Booster Compressor

• After-sales Service: 12 Month
• Warranty: 12 Month
• Lubrication Style: Lubricated
• Model NO.: SSI
• Cooling System: Air Cooling
• Cylinder Arrangement: Balanced Opposed Arrangement
• Cylinder Position: Angular
• Structure Type: Closed Type
• Compress Level: Multistage
• Refrigerant Type: Customization
• Application: Industry
• Drive Mode: Motor
• Power Source: AC Powder
• Configuration: Stationary
• Type: M, D, L, Z
• Transport Package: Standard Packing
• Specification: stainless steel
• Trademark: SSI
• Origin: China
• HS Code: 841480
• Production Capacity: 1000/Years
• Package Size: 300.00cm * 300.00cm * 300.00cm
• Package Gross Weight: 2000.000kg

Product Description

 

Company Profile

   Shanghai Sunshine Industrial Technology Co., Ltd., as a professional overseas sales team and sales service team, is committed to providing customers with piston compressor and diaphragm compressor solutions. The company adheres to the concept of one-stop service and provides customers with a complete set of air compressor equipment solutions.
 

Product Description

Our products mainly include two series: piston compressors and diaphragm compressors, covering more than 30 types of products. These products are widely used in fields such as hydrogen energy, semiconductors, chemicals, petrochemicals, and natural gas transportation. We have over 3000 industrial enterprise users, covering all aspects of the hydrogen energy industry chain, including hydrogen production, filling, and hydrogen refueling station compressors, and providing a complete set of gas compression equipment solutions. As an efficient, energy-saving, environmentally friendly, and reliable compressor type, diaphragm compressors have also achieved great success and have been widely used in various fields.
Product Description:
Piston compressors are a type of positive displacement compressor that are commonly used in the chemical industry for a variety of applications. These compressors work by using a piston and cylinder to compress gas or air, which creates pressure and allows it to be transported through pipelines or used in other processes.
Diaphragm compressor :according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc. (Nitrogen diaphragm compressor, bottle filling compressor, oxygen diaphragm compressor)and especially fit for all kinds of toxic radioactive corrosive compressor

In the chemical industry, piston compressors are used for a variety of functions, including:

Gas compression - Piston compressors are used to compress natural gas, hydrogen, and other gases used in chemical processes.https://ssiconveyer.en.made-in-china.com/product-list-1.html  https://ssiconveyer.en.made-in-china.com/product-list-1.html

Pneumatic conveying - Piston compressors are used to transport materials in a powdered or granular form through pipelines.

Refrigeration - Piston compressors are used in refrigeration systems to compress refrigerant gases, which are then used to cool industrial processes and equipment.

Process air compression - Piston compressors are used to compress air for use in chemical processes, such as in pneumatic equipment and air-powered tools.

Piston compressors are popular in the chemical industry because they are reliable, efficient, and can handle specific types of gases and air with ease. Additionally, they require minimal maintenance and can operate at high pressures, making them suitable for many applications

When choosing a piston compressor for use in the chemical industry, it is important to consider factors such as:

Type of gas or air being compressed - Different types of gases and air require different types of compression.

Required flow rate and pressure - The capacity and pressure capabilities of the compressor must meet the requirements of the application.

Environmental conditions - Factors such as temperature, humidity, and altitude can affect the performance of the compressor.

Maintenance requirements - The frequency and complexity of maintenance and servicing should be considered when selecting a compressor.

Overall, piston compressors are an important tool in the chemical industry, providing reliable and efficient compression for a variety of applications. Choosing the right compressor for the specific application is critical to ensuring optimal performance and efficiency.

Piston compressor model:
1. Single-stage piston compressor
Single-stage piston compressor is the simplest compressor, mainly composed of cylinder, piston, crankshaft, connecting rod, valve and other components. It has the advantages of simple structure, easy maintenance and low price, so it is widely used in low-pressure air compression, nitrogen and oxygen production and other occasions. Parameters such as air output volume, air outlet pressure, and rotational speed need to be considered when selecting models.
Common models include: W-1.8/5, W-3.6/5, W-4/5, W-6/5, etc.
2. Two-stage piston compressor
A two-stage piston compressor consists of two compressors. The first-stage compressor compresses the gas to a higher intermediate pressure, and then is cooled by the cooler and sent to the second-stage compressor to compress it again to the final pressure. Compared with single-stage piston compressors, two-stage piston compressors have higher outlet pressure, higher efficiency, and wider application range.
Common models include: W-1/3-2/3, W-2.5/5-2.5/5, W-3/6-3.6/6, etc.
3. High-pressure piston compressor
High-pressure piston compressors are mainly used to compress high-pressure gases, such as natural gas, hydrogen, helium, etc. It has a complex structure and needs to be equipped with auxiliary equipment such as gas coolers, gas inlet filters, pressure controllers, etc. It also has the advantages of high outlet pressure, low energy consumption, and smooth operation.
Common models include: W-3/20, W-6/30, W-9/30, etc.
Introduction to the meaning of the model number of diaphragm compressor:
For example: 1G3V-300/4-15 AND     GV3-310/22-62
1G3V-300/4-15 each represents as follows:
"1" means double first-class product;
"G" indicates diaphragm compressor;
"3" indicates the 3rd series of the product manufacturer's diaphragm compressor series, and does not indicate piston force; the larger the number, the greater the piston force.
"V" means V-shaped structure.
"3V" means there are main and auxiliary connecting rods, and the crankcase is split.
"300" indicates the amount of gas the compressor handles per hour under standard conditions;
"4" means the inlet pressure is 4kg/cm2 (ie 0.4MPa);
"15" means the exhaust pressure is 15kg/cm2 (ie 1.5MPa).
GV3-310/22-62 each represents as follows:
"G" indicates diaphragm compressor;
"V" means V-shaped structure.
"3" indicates the 3rd series of the product manufacturer's diaphragm compressor series, and does not indicate piston force; the larger the number, the greater the piston force.
"V3" is another series, indicating a side-by-side structure of connecting rods and a one-piece crankcase.

Basic information:Piston compressor model parameters:

	Piston compressor model parameters
Piston force	800	500	320	250	160	100	65	45	30
Types of compressed gas	Hydrogen, nitrogen, natural gas, ethylene, propylene, coal gas, hydrogen chloride, hydrogen fluoride, carbon dioxide, methyl chloride, carbon monoxide, acetylene ammonia, hydrogen monochloride, difluoromethane, tetrafluoroethylene, pentafluoroethylene, hexafluoroethylene, etc.
discharge pressureMPa(G)	<=25			<=30
Compression levels	1-4levels		2-6levels						1-3levels
Number of columns	2--4		2--6			1--4
Layout form/Type/Model	M/D	M/D	M/D	M/D	M/D	M/D/P	M/D/P	M/D/P	L/P
route(mm)	280-360			240-320		180-240			200
Rotating speed(rpm)	300-375			333-450		375-585			420-485
Maximum motor power(KW)	5600	3600	3300	2700	1250	800	560	250	75
skid mounted	non-skid mounted			skid mounted/non -skid mounted
Digital Analog Computing	yes
systolic algorithm	yes
test	According to the quality standard, chemical analysis, mechanical performance, flaw detection, hydrostatic test, airtight test and other inspections are carried out for each component
Factory inspection	According to the quality standard, carry out no-load mechanical operation test
Customer acceptance	Actual working conditions, 72-hour assessment and acceptance
Application	Hydrogen energy, silicon, fluorine chemical industry, petrochemical industry, metallurgy, medicine, aerospace, nuclear power

Basic information:Diaphragm  compressor model parameters
 

Piston force	250	160	110	80	60	45	35	45	10
Types of compressed gas	Hydrogen, nitrogen, oxygen, helium, xenon, hydrogen chloride, hydrogen sulfide, nitrogen trifluoride, silicon tetrafluoride, silane
Discharge pressureMPa(G)	<=100
Compression levels	1-3levels
Layout form/Type/Model	M/D				D/L	D/L/Z	V/Z	L/Z	L/Z
Route(mm)	210	210/1/0	180	180	150	130	130	105	70
Rotating speed(rpm)	260	360-420
Maximum motor power(KW)	355	250	200	160	110	55	30	22	18.5
Skid mounted	skid mounted
Digital Analog Computing	yes
Systolic algorithm	According to demand
Test	According to the quality standard, chemical analysis, mechanical performance, flaw detection, hydrostatic test, airtight test and other inspections are carried out for each component
Factory inspection	Carry out nitrogen or air full-load mechanical operation test according to quality requirements
Customer acceptance	Actual working conditions, 72-hour assessment and acceptance
Application	Hydrogen energy, silicon, fluorine chemical industry, petrochemical industry, metallurgy, medicine, aerospace, nuclear power

 

Detailed Photos

 

 

After Sales Service

We have an independent service operation and maintenance team, providing customers with various support and services, including technical support, debugging services, spare parts supply, renovation and upgrading, and major maintenance. We always adhere to the principle of customer-centrism, ensuring the safe and stable operation of customer equipment. Our service team is committed to providing reliable support for customers' operations 24/7.

Training plan

1)Company training
Before the unit is delivered, that is during the unit assembly period, users will be provided with a one-week on-site training by the company. Provide local accommodation and transportation facilities, and provide free venues, teaching materials, equipment, tools, etc. required for training. The company training content is as follows:
The working principle, structure and technical performance of the unit.
Unit assembly and adjustment, unit testing.
Operation of the unit, remote/local operation, manual/automatic operation, daily operation and management, familiar with the structure of each system of the unit.
Routine maintenance and upkeep of the unit, and precautions for operation and maintenance.
Analysis and troubleshooting of common faults, and emergency handling methods.
2) On-site training
During the installation and trial operation of the unit, on-site training will be conducted to teach the principles, structure, operation, maintenance, troubleshooting of common faults and other knowledge of the unit, so as to further become familiar with the various systems of the unit, so that the purchaser can independently and correctly operate the unit. Operation, maintenance and management.