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Shanghai Sunshine Industrial Technology Co., Ltd., as a professional overseas sales team and sales service team, is committed to providing customers with piston compressor and diaphragm compressor solutions. The company adheres to the concept of one-stop service and provides customers with a complete set of air compressor equipment solutions.
Our products mainly include two series: piston compressors and diaphragm compressors, covering more than 30 types of products. These products are widely used in fields such as hydrogen energy, semiconductors, chemicals, petrochemicals, and natural gas transportation. We have over 3000 industrial enterprise users, covering all aspects of the hydrogen energy industry chain, including hydrogen production, filling, and hydrogen refueling station compressors, and providing a complete set of gas compression equipment solutions. As an efficient, energy-saving, environmentally friendly, and reliable compressor type, diaphragm compressors have also achieved great success and have been widely used in various fields.
Product Description:
Piston compressors are a type of positive displacement compressor that are commonly used in the chemical industry for a variety of applications. These compressors work by using a piston and cylinder to compress gas or air, which creates pressure and allows it to be transported through pipelines or used in other processes.
Diaphragm compressor :according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc. (Nitrogen diaphragm compressor, bottle filling compressor, oxygen diaphragm compressor)and especially fit for all kinds of toxic radioactive corrosive compressor
In the chemical industry, piston compressors are used for a variety of functions, including:
Gas compression - Piston compressors are used to compress natural gas, hydrogen, and other gases used in chemical processes.https://ssiconveyer.en.made-in-china.com/product-list-1.html https://ssiconveyer.en.made-in-china.com/product-list-1.html
Pneumatic conveying - Piston compressors are used to transport materials in a powdered or granular form through pipelines.
Refrigeration - Piston compressors are used in refrigeration systems to compress refrigerant gases, which are then used to cool industrial processes and equipment.
Process air compression - Piston compressors are used to compress air for use in chemical processes, such as in pneumatic equipment and air-powered tools.
Piston compressors are popular in the chemical industry because they are reliable, efficient, and can handle specific types of gases and air with ease. Additionally, they require minimal maintenance and can operate at high pressures, making them suitable for many applications
When choosing a piston compressor for use in the chemical industry, it is important to consider factors such as:
Type of gas or air being compressed - Different types of gases and air require different types of compression.
Required flow rate and pressure - The capacity and pressure capabilities of the compressor must meet the requirements of the application.
Environmental conditions - Factors such as temperature, humidity, and altitude can affect the performance of the compressor.
Maintenance requirements - The frequency and complexity of maintenance and servicing should be considered when selecting a compressor.
Overall, piston compressors are an important tool in the chemical industry, providing reliable and efficient compression for a variety of applications. Choosing the right compressor for the specific application is critical to ensuring optimal performance and efficiency.
Piston compressor model:
1. Single-stage piston compressor
Single-stage piston compressor is the simplest compressor, mainly composed of cylinder, piston, crankshaft, connecting rod, valve and other components. It has the advantages of simple structure, easy maintenance and low price, so it is widely used in low-pressure air compression, nitrogen and oxygen production and other occasions. Parameters such as air output volume, air outlet pressure, and rotational speed need to be considered when selecting models.
Common models include: W-1.8/5, W-3.6/5, W-4/5, W-6/5, etc.
2. Two-stage piston compressor
A two-stage piston compressor consists of two compressors. The first-stage compressor compresses the gas to a higher intermediate pressure, and then is cooled by the cooler and sent to the second-stage compressor to compress it again to the final pressure. Compared with single-stage piston compressors, two-stage piston compressors have higher outlet pressure, higher efficiency, and wider application range.
Common models include: W-1/3-2/3, W-2.5/5-2.5/5, W-3/6-3.6/6, etc.
3. High-pressure piston compressor
High-pressure piston compressors are mainly used to compress high-pressure gases, such as natural gas, hydrogen, helium, etc. It has a complex structure and needs to be equipped with auxiliary equipment such as gas coolers, gas inlet filters, pressure controllers, etc. It also has the advantages of high outlet pressure, low energy consumption, and smooth operation.
Common models include: W-3/20, W-6/30, W-9/30, etc.
Introduction to the meaning of the model number of diaphragm compressor:
For example: 1G3V-300/4-15 AND GV3-310/22-62
1G3V-300/4-15 each represents as follows:
"1" means double first-class product;
"G" indicates diaphragm compressor;
"3" indicates the 3rd series of the product manufacturer's diaphragm compressor series, and does not indicate piston force; the larger the number, the greater the piston force.
"V" means V-shaped structure.
"3V" means there are main and auxiliary connecting rods, and the crankcase is split.
"300" indicates the amount of gas the compressor handles per hour under standard conditions;
"4" means the inlet pressure is 4kg/cm2 (ie 0.4MPa);
"15" means the exhaust pressure is 15kg/cm2 (ie 1.5MPa).
GV3-310/22-62 each represents as follows:
"G" indicates diaphragm compressor;
"V" means V-shaped structure.
"3" indicates the 3rd series of the product manufacturer's diaphragm compressor series, and does not indicate piston force; the larger the number, the greater the piston force.
"V3" is another series, indicating a side-by-side structure of connecting rods and a one-piece crankcase.
Basic information:Piston compressor model parameters:
| Piston compressor model parameters | |||||||||
| Piston force | 800 | 500 | 320 | 250 | 160 | 100 | 65 | 45 | 30 |
| Types of compressed gas | Hydrogen, nitrogen, natural gas, ethylene, propylene, coal gas, hydrogen chloride, hydrogen fluoride, carbon dioxide, methyl chloride, carbon monoxide, acetylene ammonia, hydrogen monochloride, difluoromethane, tetrafluoroethylene, pentafluoroethylene, hexafluoroethylene, etc. | ||||||||
| discharge pressureMPa(G) | <=25 | <=30 | |||||||
| Compression levels | 1-4levels | 2-6levels | 1-3levels | ||||||
| Number of columns | 2--4 | 2--6 | 1--4 | ||||||
| Layout form/Type/Model | M/D | M/D | M/D | M/D | M/D | M/D/P | M/D/P | M/D/P | L/P |
| route(mm) | 280-360 | 240-320 | 180-240 | 200 | |||||
| Rotating speed(rpm) | 300-375 | 333-450 | 375-585 | 420-485 | |||||
| Maximum motor power(KW) | 5600 | 3600 | 3300 | 2700 | 1250 | 800 | 560 | 250 | 75 |
| skid mounted | non-skid mounted | skid mounted/non -skid mounted | |||||||
| Digital Analog Computing | yes | ||||||||
| systolic algorithm | yes | ||||||||
| test | According to the quality standard, chemical analysis, mechanical performance, flaw detection, hydrostatic test, airtight test and other inspections are carried out for each component | ||||||||
| Factory inspection | According to the quality standard, carry out no-load mechanical operation test | ||||||||
| Customer acceptance | Actual working conditions, 72-hour assessment and acceptance | ||||||||
| Application | Hydrogen energy, silicon, fluorine chemical industry, petrochemical industry, metallurgy, medicine, aerospace, nuclear power | ||||||||
Basic information:Diaphragm compressor model parameters
| Piston force | 250 | 160 | 110 | 80 | 60 | 45 | 35 | 45 | 10 |
| Types of compressed gas | Hydrogen, nitrogen, oxygen, helium, xenon, hydrogen chloride, hydrogen sulfide, nitrogen trifluoride, silicon tetrafluoride, silane | ||||||||
| Discharge pressureMPa(G) | <=100 | ||||||||
| Compression levels | 1-3levels | ||||||||
| Layout form/Type/Model | M/D | D/L | D/L/Z | V/Z | L/Z | L/Z | |||
| Route(mm) | 210 | 210/1/0 | 180 | 180 | 150 | 130 | 130 | 105 | 70 |
| Rotating speed(rpm) | 260 | 360-420 | |||||||
| Maximum motor power(KW) | 355 | 250 | 200 | 160 | 110 | 55 | 30 | 22 | 18.5 |
| Skid mounted | skid mounted | ||||||||
| Digital Analog Computing | yes | ||||||||
| Systolic algorithm | According to demand | ||||||||
| Test | According to the quality standard, chemical analysis, mechanical performance, flaw detection, hydrostatic test, airtight test and other inspections are carried out for each component | ||||||||
| Factory inspection | Carry out nitrogen or air full-load mechanical operation test according to quality requirements | ||||||||
| Customer acceptance | Actual working conditions, 72-hour assessment and acceptance | ||||||||
| Application | Hydrogen energy, silicon, fluorine chemical industry, petrochemical industry, metallurgy, medicine, aerospace, nuclear power | ||||||||
Basic information:hydrogen compressor model parameters
| Hydrogen gas production compressor | |||||
| parameter industry | hydrogen from natural gas | Hydrogen from coke oven gas | Chemical tail gas recovery | Fluorine alkali tail gas recovery | other |
| Suction pressure MPa(G) | 0-0.5 | 0-0.2 | 0-1.0 | 0-0.1 | |
| Discharge pressureMPa(G) | 1.0-3.0 | 0.8-2.3 | 1.5-3.0 | 0.8-2.5 | |
| Capacity Nm3/min | 5-50 | 10-200 | 10-200 | 8-100 | |
| Compression levels | 1-3 | 1-4 | 1-6 | 1-5 | 1-6 |
| Motor power(KW) | 30-2000 | ||||
| Skid mounted | skid mounted | ||||
| Digital Analog Computing | yes | ||||
| Systolic algorithm | yes | ||||
| Service Guarantee | Professional service team, 7X24 hours all day service | ||||
| Hydrogen filling compressor + hydrogen refueling station compressor | |||||
| parameter industry | 45Mpahydrogen refueling station | 90Mpa hydrogen refueling station | Hydrogen tank truck | Hydrogen flushed into the bottle | High pressure hydrogen delivery |
| Suction pressure MPa(G) | 3-20 | 10-30 | 0.8-3.0 | 0.1-30 | 0.8-3.0 |
| Discharge pressureMPa(G) | 45 | 90 | 20.0-22.20 | 15.0-20.0 | 5.2-20.0 |
| Capacity Nm3/min | 200-2000 | 100-1000 | 300-2000 | 10-800 | 100-1500 |
| Compression levels | 1-2 | 1-2 | 1-3 | 1-2 | 1-2 |
| Motor power(KW) | 30-200 | 30-185 | 75-315 | 3-160 | 22-200 |
| Skid mounted | skid mounted | ||||
| Digital Analog Computing | yes | ||||
| Finite Element Analysis | yes | ||||
| Service Guarantee | Professional service team, 7X24 hours all day service | ||||
We have an independent service operation and maintenance team, providing customers with various support and services, including technical support, debugging services, spare parts supply, renovation and upgrading, and major maintenance. We always adhere to the principle of customer-centrism, ensuring the safe and stable operation of customer equipment. Our service team is committed to providing reliable support for customers' operations 24/7.
1)Company training
Before the unit is delivered, that is during the unit assembly period, users will be provided with a one-week on-site training by the company. Provide local accommodation and transportation facilities, and provide free venues, teaching materials, equipment, tools, etc. required for training. The company training content is as follows:
The working principle, structure and technical performance of the unit.
Unit assembly and adjustment, unit testing.
Operation of the unit, remote/local operation, manual/automatic operation, daily operation and management, familiar with the structure of each system of the unit.
Routine maintenance and upkeep of the unit, and precautions for operation and maintenance.
Analysis and troubleshooting of common faults, and emergency handling methods.
2) On-site training
During the installation and trial operation of the unit, on-site training will be conducted to teach the principles, structure, operation, maintenance, troubleshooting of common faults and other knowledge of the unit, so as to further become familiar with the various systems of the unit, so that the purchaser can independently and correctly operate the unit. Operation, maintenance and management.
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